Navy Could Extend Life of Amphibs to 50 Years, LCS for 35, If Navy Invests in their Upkeep

By: Megan Eckstein, USNI.org

June 20, 2018 6:10 PM

WASHINGTON, D.C. – The Navy could keep its amphibious ships in service for more than 50 years and its Littoral Combat Ships for up to 35 years, as the service looks for ways to increase the size of the fleet in the nearer term by extending the life of today’s ships, according to Naval Sea Systems Command.

NAVSEA Commander Vice Adm. Tom Moore said the Navy would not reach its goal of having 355 ships until 2052 if it got rid of in-service ships at the usual pace and relied on increasing the pace of new shipbuilding to grow the fleet. If all of today’s ships remain in service longer, though, the Navy could be operating a 355-ship fleet by 2032 – a full two decades sooner.

“If you want to keep all the classes out to as long as you can keep them – and there’s cost associated with that – we think we can get to 355 now in the early 2030s, 2032 to 2035. That’s a significant improvement, and it’s something that we’re looking at pretty seriously,” Moore said while speaking at the American Society of Naval Engineers’ annual Technology, Systems and Ships event.
“The budget that just came out funds to keep the cruisers around a little longer, and the Navy’s taking a serious look at do we want to keep the other ships around, in particular the DDGs, going forward.”

Vice Adm. Bill Merz, the deputy chief of naval operations for warfare systems (OPNAV N9), already committed to keeping Arleigh Burke-class destroyers around for 45 years, instead of the planned 35. But Moore said that’s just the tip of the iceberg.

According to a memo Moore wrote to Merz in late April, Wasp-class amphibious assault ships could be extended from 40 years to between 46 and 53 years, San Antonio-class amphibious transport docks could be extended from 40 to between 47 and 53 years, Whidbey Island-class dock landing ships could be extended from 40 to between 45 to 52 years, Littoral Combat Ships could be extended from 25 years to between 32 and 35 years, Lewis and Clark-class dry cargo ships could be extended from 40 to 50 years, and more.

The blog Cdr. Salamander first noted the existence of the memo last month.

“The bottom line is, if you’re willing to do the maintenance, from a naval architecture standpoint… we can manage all that. So I’m not worried about the service life of it,” Moore said.
“I’m more focused on the combat systems side of it, but I believe in this era of open architecture, Aegis, vertical launch systems, that the combat system can maintain its relevance for a long period of time. That was not the case when I was a young officer serving on a DDG-2 Adams-class destroyer. … The opportunity is there, and I think we’re going to work on that.”

Merz told USNI News in April that the Navy keeping all its destroyers around until 45 years of service would get the fleet to 355 ships by 2036 or 2037, though it would be a destroyer-heavy mix of ships compared to the Navy’s ideal composition of a 355-ship fleet. In particular, that fleet would be lacking attack submarines and some amphibious ships compared to the Navy’s stated need.

The Navy hopes to extend the life of up to five Los Angeles-class attack submarines, though the SSNs have to be extended on a hull-by-hull basis instead of the class-wide extension the Navy agreed to on the DDGs. Due to strict engineering requirements to submerge, those hulls must be in very good shape; and due to the need to refuel the SSNs after their planned service life, and the Navy having only five spare reactor cores to devote to SSN life extensions, only up to five could be extended.

On the amphib side, Moore told USNI News he was confident they could serve in the fleet for 50 years or more, though top Navy leadership has not publicly committed to extending their service life the way it did for the DDGs.

“We sell our FFGs to other countries and they keep them for another 20 years. We keep carriers, Enterprise,around for 52, 53. And we’re going to look at service-life extensions for Nimitz-class [aircraft carriers]; Congress asked us to do that. So from an HM&E standpoint, steel hulls, we know a lot about them and we’re pretty confident we can operate them for the intervals we gave to the Pentagon,” Moore said after his speech.

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New Littoral Combat Ship Completes Acceptance Trials

By Franz-Stefan Gady

The U.S. Navy’s latest Littoral Combat Ship successfully completed acceptance trials at the end of May.

The U.S. Navy’s latest Littoral Combat Ship (LCS), the future USS Sioux City, successfully completed acceptance trials in the waters of Lake Michigan in late May the service said in a statement.

The acceptance trials, which included a series of graded in-port and underway demonstrations, were conducted by the U.S. Navy’s Board of Inspection and Survey, the U.S. Navy’s chief body inspecting and reporting on a vessel’s readiness for active duty operations.

“The acceptance trial is the last significant milestone before delivery of the ship to the Navy,” the Naval Sea Systems Command said in a June 8 press release. “During the trial, the Navy conducted comprehensive tests of the Littoral Combat Ship (LCS) intended to demonstrate the performance of the propulsion plant, ship handling and auxiliary systems.”

According to Lockheed Martin, “the trials, conducted May 20-24, included surface and air detect-to-engage demonstrations of the ship’s combat system. Major systems and features were demonstrated, including aviation support, small boat launch handling and recovery and ride control.”

The U.S. Navy’s fleet of Littoral Combat Ships is divided into two separate classes, the Independence and Freedom variants. Construction of the Freedom variant is spearheaded by Lockheed Martin at Fincantieri Marinette Marine shipyard in Wisconsin, while the building of Independence-class ships is led by Austal USA in Alabama.

The future Sioux City is the sixth Freedom-class LCS designed and built by the Lockheed Martin-led industry team. It is slated for delivery to the U.S. Navy later this summer and will be commissioned before the end of the year. As I explained previously:

Using an open architecture design, both LCS classes — the mono-hull Freedom and trimaran-hull Independence variants — are modular, reconfigurable warships that can be fitted with interchangeable mission packages providing specific capabilities for surface warfare (SUW), anti-submarine warfare (ASW), and mine countermeasures (MCM) missions in the littoral region.

Standard armament of a Freedom-class LCS includes a 11-cell Raytheon RIM-116B SeaRAM missile-defense system, a 57-millimeter naval gun, and Mark 5o torpedoes. Depending on the mission package other weapons systems can be added.

The Freedom-class USS Milwaukee last month tested the so-called Surface-to-Surface Missile Module, a 24-shot vertical launch system designed to engage smaller surface targets in close proximity to the LCS with AGM-114L Longbow Hellfire missiles. LCS of both variants are expected to be retrofitted with this new weapon system in the near future.

Twenty-nine LCS construction contracts have been awarded as of May 2018 by the U.S. Navy, with 13 LCS delivered to the service so far, another 13 in various stages of construction and testing, and three LCS in pre-production states. The next Freedom-class LCS, the future USS Wichita, is expected to complete acceptance trials this summer.

Following delivery and commissioning in Annapolis, Maryland later this year, the USS Sioux City will sail to Florida to be homeported in Mayport with sister ships USS Milwaukee, USS Detroit and USS Little Rock.

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HAC-D Passes $674.6B FY 2019 Spending Bill; $22.7B for Shipbuilding

By: Sam LaGrone, USNI.org

June 13, 2018 4:54 PM

 

USS Tripoli (LHA-7) is launched at Huntington Ingalls Industries’ (HII) shipyard in Pascagoula, Miss. on May 1, 2017. US Navy Photo

The House Appropriations defense subcommittee passed its Fiscal Year 2019 spending bill, according to a Wednesday statement.

The $674.6 billion Pentagon spending bill — $606.5 billion in the base budget and $68.1 billion in Overseas Contingency Operations (OCO) spending — follows last year trend of increasing the bottom line for the Defense Department, according to a statement from Defense Subcommittee Chairwoman Rep. Kay Granger (R-Texas).

“Our military must have the resources it needs to respond to and deter threats from countries like Russia, China, Iran and North Korea, and also counter violent extremists throughout the world. This bill does what General Dunford, the Chairman of the Joint Chiefs of staff has asked, it ‘ensures the joint force has the depth, flexibility, readiness and responsiveness that ensures our men and women will never face a fair fight’,” she said in the statement.

The bill supports a $22.7-billion shipbuilding budget for the Navy and $20.1 billion for new Navy and Marine Corps aircraft.
The shipbuilding line includes three Littoral Combat Ships (LCS), three Arleigh Burke-class guided-missile destroyers (DDG-51), two Virginia-class attack submarines (SSN-774), two John Lewis-class fleet oilers, an Expeditionary Sea Base and a fleet tug.

The spending bill also supports $2.9 billion for advanced procurement of the Columbia-class nuclear ballistic missile program, $41 million for the LCU landing craft replacement program and $507.8 million for the Ship-to-Shore Connector program.

The aviation spend includes $1.9 billion for 24 F/A-18E/F Super Hornet fighters, $1.1 billion for 13 MV-22B Osprey tiltrotor aircraft and $1.8 billion for 10 P-8A Poseidon maritime patrol aircraft.

The bill also sets aside $9.4 billion for 93 F-35 Lightning II Joint Strike Fighters, split between the Navy, Air Force and Marine Corps.

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Price Hikes, Production Delays Mark Navy Shipbuilding for Past Decade

By: Ben Werner

USNI.org

June 11, 2018 12:15 PM • Updated: June 11, 2018 3:51 PM

A crane moves the lower stern into place on the nuclear-powered aircraft carrier John F. Kennedy (CVN 79) at Huntington Ingalls Shipbuilding in Newport News, Va. on June 22, 2017. US Navy Photo

Navy shipbuilding has been plagued for the last decade by programs running over-budget and underperforming once completed, according to a new government report, resulting in a smaller fleet than previously planned.

Between 2007 and 2018, the Navy spent $24 billion more than the $182 billion originally planned for shipbuilding, according to the Government Accountability Office’s recently released report, Navy Shipbuilding: Past Performance Provides Valuable Lessons for Future Investments.

However, the Navy’s pace of shipbuilding during the past decade barely kept pace with the rate of decommissioning ships. The Navy’s 283-ship fleet of today is a mere two hulls more than the 281-ships the Navy had at the end of 2006, and is 50 ships shy of the 330-ship fleet the Navy in 2007 predicted would be operating today, according to the report.

“Cost growth has contributed to the erosion of the Navy’s buying power with ship costs exceeding estimates by over $11 billion during this time frame. Additionally, the Navy’s shipbuilding programs have had years of construction delays and, even when the ships eventually reached the fleet, they often fell short of quality and performance expectations,” the report states.

The report evaluated the cost and outcomes of 11 shipbuilding programs, including both variants of the the Littoral Combat Ship, the Arleigh Burke-class guided-missile destroyer (DDG-51), the Zumwalt-class destroyer (DDG-1000), the America-class amphibious assault ship (LHA-6), the San Antonio-class amphibious transport dock (LPD-17), the Virginia-class attack submarine (SSN-774), the Gerald R. Ford-class nuclear aircraft carrier (CVN-78), the Expeditionary Fast Transport (EPF), the Expeditionary Transfer Dock/Expeditionary Sea Base (ESD/ESB), and the Lewis and Clark-class dry cargo/ ammunition ship (T-AKE).

The GAO studied the outcomes of eight first-in-class ship designs and found all were provided to the fleet behind schedule, with four of these ships arriving more than two years late. USS Zumwalt (DDG-1000) was the tardiest, arriving six years behind schedule.

During the past decade, the GAO has issued 26 reports, identified shipbuilding best practices for the Navy to implement, testified before Congress on several occasions, and made 67 recommendations to help the Navy improve its shipbuilding programs. The Navy has implemented 29 of the 67 recommendations. As for the shipbuilding best practices identified by the GAO, in many cases the Navy has agreed with these GAO suggestions but has yet to implement the ideas, the report states.

The result of this failure to take actions is that eight of the ship programs studied blew through their initial budgets. CVN-78, DDG-1000, LHA-6, SSN-74, T-AKE-1, LCS-1, LCS-2, and LPD-17 were all over-budget, with three programs – the LCS-1, LCS-2, and LPD-17 – exceeding their initial budgets by 80 to 150 percent.

The GAO found the Navy’s anticipated cost-savings were often overly optimistic. Construction delays due to the Navy changing requirements caused costs to increase. The Navy practice of accepting delivery of ships with significant deficiencies also drove up costs because these ships required extensive work, and more money, before being deemed combat-ready.

In the case of the first-in-class USS Gerald R. Ford (CVN-78), the GAO report found the Navy’s original cost and schedule estimates did not fully account for the risks associated with building a first-in-class ship using new technology, nor did the Navy account for how long new technologies would take to install. The Navy even under-calculated the amount of labor needed to build the ship, estimating fewer labor hours than required for the last two Nimitz-class carriers, the GAO states.

“The Navy took delivery of CVN-78 in May 2017, but the carrier will not be ready to deploy until 2022 as significant development, construction, and testing continues,” the GAO report states.

While cost-overruns are an expected part of building a first-in-class ship, the GAO report found follow-on ships in several classes also cost more than originally expected. In the case of Ford-class carriers, the GAO report states, “Costs for CVN-79 are likely to exceed the $11.4 billion estimate.”

A more disciplined approach to shipbuilding will help control costs in the future, the GAO report states. Suggestions include aligning achievable capabilities with available funding and allowing new technologies to mature before incorporating them into ship programs.

Despite all the recommendations, the GAO does not consider the Navy’s current shipbuilding plans to have changed much from the past.

“Though the Navy has started to make some improvements, its current approach to shipbuilding leaves it at risk of continually losing buying power and jeopardizes its ability to achieve its long-range shipbuilding goals,” the GAO report states.

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House Defense Appropriations Bill Supports 3 LCSs, Single Carrier Buy

By: Sam LaGrone

USNI.org

June 7, 2018 6:26 PM

The House Appropriations Committee’s defense funding bill for Fiscal Year 2019 would buy a dozen new warships for the Navy, including two Littoral Combat Ships beyond the service’s request, according to the text of the bill that was released on Wednesday.

The $22.7-billion shipbuilding account includes three LCSs, three Arleigh Burke-class guided-missile destroyers (DDG-51), two Virginia-class attack submarines (SSN-774), two John Lewis-class fleet oilers, an Expeditionary Sea Base and a fleet tug.

Absent from the bill is money to accelerate the procurement of a Ford-class aircraft carrier (CVN-78), which the House Armed Service Committee’s National Defense Authorization Act for FY 2019 supported doing. The Navy has proposed buying the planned Enterprise (CVN-80) and the yet-unnamed CVN-81 in a two-carrier contract to achieve some savings, and HASC further supported this by allowing the Navy to bump CVN-81 procurement up to FY 2019 to create additional workforce efficiencies by having the ships centered closer together.

The defense spending bill also sides with the HASC and opposes SASC and the Navy when it comes to LCS. Navy leaders have been split on the need for additional LCS buys to maintain the shipbuilding industrial base ahead of the transition to the next-generation FFG(X) guided-missile frigate. The Navy plans to buy 20 frigates from one of five companies competing for the program – including both current LCS builders.

The bill also includes $2.9 billion for advanced procurement of the Columbia-class nuclear ballistic missile program, $41 million for the LCU landing craft replacement program and $507.8 million for the Ship-to-Shore Connector program.

In addition to the shipbuilding budget, the bill authorizes $20.1 billion for new aircraft, including $1.9 billion for 24 F/A-18E/F Super Hornet fighters, $1.1 billion for 13 MV-22B Osprey tiltrotor aircraft and $1.8 billion for 10 P-8A Poseidon maritime patrol aircraft, according to a news release from HAC regarding the defense spending bill.

The bill also appropriates $9.4 billion for 93 F-35 Lightning II Joint Strike Fighters, split between the Navy, Air Force and Marine Corps.

In total, the HAC bill funds $674.6 billion on defense: $606.5 billion in the base budget and $68.1 billion in Overseas Contingency Operations (OCO) spending.

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Raytheon Awarded LCS Over-the-Horizon Anti-Surface Weapon Contract; Deal Could be Worth $848M

By: Sam LaGrone

USNI.org

May 31, 2018 5:22 PM • Updated: May 31, 2018 5:50 PM

The Norwegian-designed Naval Strike Missile has been officially selected to serve as the Littoral Combat Ship’s over-the-horizon anti-ship weapon, according to a Thursday Pentagon contract announcement.

The $14.8 million contract awarded to Raytheon will purchase the first round of missiles that will be incorporated on to the Freedom and Independence variants of the Littoral Combat Ships as part of Fiscal Year 2018 funds for OTH weapon research and development. The value could grow to $847.6 million if all contract options are exercised.

The award calls for the delivery of the Kongsberg designed, “encanistered missiles loaded into launching mechanisms; and a single fire control suite.” The contract did not specify how many missiles were paid for in the contract, but USNI News understands the Thursday award buys about a dozen missiles.

The subsonic NSM has been in service with the Royal Norwegian Navy since 2012. The weapon has a range of about 100 nautical miles with a cost of slightly less than the Raytheon Tomahawk Block IV cruise missile (the Navy quotes the price per round of the TLAMs at $569,000 per round in FY 1999 dollars (about $868,000 in 2018, adjusted for inflation)).

The companies announced they would pair together to compete for new U.S. anti-ship missile contracts in 2015. In 2016 Raytheon and Kongsberg agreed to assemble and test the Norwegian missile’s components in Raytheon’s Tucson, Ariz. facility and the launchers at Raytheon’s plant in Louisville, Ky.

The award to the Raytheon-Kongsberg team comes as little surprise as the Naval Strike Missile was the only competitor for the OTH contract. The Boeing Harpoon Block II Plus and the Lockheed Martin Long-Range Anti-Ship Missile (LRASM) were both withdrawn by their respective companies from the competition last year. Both Boeing and Lockheed complained that Navy requirements for the OTH missiles did not value the networking capability of their offerings, several sources confirmed to USNI News.

The OTH program for LCS emerged in tandem with the U.S. surface navy’s distributed lethality push in 2015.

The following is the complete May 31, 2018 contract announcement. 

Raytheon Co., Missile Systems, Tucson, Arizona, is awarded a $14,856,016 firm-fixed-price contract for Over-the-Horizon Weapon Systems. This contract will manufacture and deliver Over-the-Horizon Weapon Systems, which consists of encanistered missiles (EM) loaded into launching mechanisms (LM); and a single fire control suite (FCS). This contract consists of EMs (tactical, telemetered and inert operational); FCSs; LMs; mission support equipment, training equipment and courses; engineering services; and travel and other direct costs. This contract includes options which, if exercised, would bring the cumulative value of this contract to $847,611,857. Work will be performed in Kongsberg, Norway (75 percent); Tucson, Arizona (15 percent); Schrobenhausen, Germany (4 percent); Raufoss, Norway (3 percent); McKinney, Texas (2 percent); and Louisville, Kentucky (1 percent), and is expected to be completed by May 2020. Fiscal 2018 research, development, test and evaluation (Navy) funding; and fiscal 2018 other procurement (Navy) funding in the amount of $14,856,016 will be obligated at time of award and will not expire at the end of the current fiscal year. This contract was competitively procured via the Federal Business Opportunities website, with one offer received. The Naval Sea Systems Command, Washington, District of Columbia, is the contracting activity (N00024-18-C-5432).

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Photo Gallery: Fincantieri Pitches Frigate Design in Baltimore

By: Ben Werner & USNI.org

May 30, 2018 3:00 PM • Updated: May 30, 2018 5:55 PM

BALTIMORE, Md. — When the Italian FREMM-class frigate ITS Alpino (F-594) sailed into Baltimore’s Inner Harbor earlier this week, the ship was not just on a good will tour but offered a chance for its builder to show off their entry into the Navy’s new frigate design competition.Alpino was built by Italian ship builder Fincantieri, which through its Marinette, Wisc.-based subsidiary, Fincantieri Marine Group, is one of five ship builders vying for the contract to build the Navy’s next guided missile frigate (FFG(X)).

In February, Fincantieri Marine Group, along with Austal USA, Lockheed Martin, General Dynamics Bath Iron Works and Huntington Ingalls Industries, were each awarded $15 million contracts to provide the Navy with designs as part of the bidding competition. The Navy plans to buy 20 frigates and has stated a contract award is expected in 2020.

During a recent USNI News tour of Alpino, one of the ship’s most noticeable attributes is its open space and systems redundancies. The frigate was built according to Italian Navy demands and using Italian navy technology but is designed to be updated throughout its expected service life.

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Video: Navy Commissions Littoral Combat Ship USS Manchester

By: Ben Werner

USNI.org

May 28, 2018 8:40 AM • Updated: May 28, 2018 10:32 AM

The crew of the Independence-variant littoral combat ship USS Manchester (LCS-14) man the rails the ship after the ship’s sponsor, Sen. Jeanne Shaheen (D-NH) gives the traditional order to ‘man this ship and bring her to life’ on May 26, 2018. US Navy Photo

USS Manchester (LCS-14), the latest Independence-class littoral combat ship, was commissioned in Portsmouth, N.H. on Saturday.

With the commissioning of Manchester complete, the Navy now has a dozen littoral combat ships in the fleet. Manchester is the seventh littoral combat ship built by Austal USA to enter the fleet. On May 5, Manchester set sail from Austal’s Mobile, Ala., shipyard for the commissioning ceremony in New Hampshire, according to a Navy statement.

“USS Manchester is a modern marvel and an example of the increased capability that comes from a true partnership with the American industry,” Secretary of the Navy Richard V. Spencer said in a statement released before the commissioning. “The ship honors the city of Manchester and the patriotic citizens of New Hampshire for their support to our military, and I cannot wait to see the amazing things the crew will accomplish.”

The ceremony’s principal speaker was Adm. Bill Moran, Vice Chief of Naval Operations. Sen. Jeanne Shaheen (D-N.H.), the senior U.S. Senator from New Hampshire, is the ship’s sponsor, and gave the order to, “man our ship and bring her to life!”

The Independence-class is one of two littoral combat ship variants. The Independence-class variant, signified with even-numbered hulls, are noted for their aluminum-hull trimaran design. General Dynamics Bath Iron Works originally developed the design but after the first two Independence-class ships were built, construction was taken over by Austal at its Mobile shipyard.

The Freedom-class littoral combat ship variants have odd hull numbers and are built by a team led by Lockheed Martin. These ships are constructed by Lockheed Martin at Fincantieri Marinette Marine shipyard in Wisconsin.

Now when Manchester leaves New Hampshire, the ship will its long voyage to its new homeport, San Diego, Calif. As part of the ship’s sail, Manchester is expected to conduct the training, equipment and systems checks standard for new ships. Manchester is expected to visit several ports and transit the Panama Canal on its way to San Diego, according to the Navy. Much of the crew is San Diego-based but has been in Mobile since August as the ship was completing construction, according to a Navy statement.

“We are proud to take full ownership of our new ship, but we also thoroughly enjoyed our time here in Mobile, Alabama and were welcomed with open arms by the local community,” Cmdr. Emily Bassett, Manchester’s commanding officer, said in the release.

Senators Want More Details on 2-Carrier Buy, LCS Requirement Before Supporting Additional Shipbuilding Funds

By: Megan Eckstein , USNI News

May 25, 2018 3:54 PM

The Senate Armed Services Committee is looking for more information from the Navy before it will support buying additional ships in Fiscal Year 2019, which its House counterparts wholeheartedly endorsed doing.

The Navy requested 10 ships in its FY 2019 request. The House Armed Services Committee earlier this month added the authority to buy three more – two Littoral Combat Ships and an aircraft carrier – and paved the way for additional ships in the Future Years Defense Program.

The Senate committee is taking a more measured approach in its version of the bill, which the committee marked up this week and will be filed with the full Senate for a floor debate and vote after the Memorial Day holiday. SASC’s bill, according to a bill summary, supports only the 10 ships the Navy requested, as well as some additional advance procurement and long lead-time material funding beyond the budget request.

Speaking to reporters on background today, SASC staffers said the committee wanted to better understand the current status of the aircraft carrier and LCS programs before supporting any spending beyond the Navy’s formal 2019 budget request.

On the LCS program, of which SASC Chairman Sen. John McCain (R-Ariz.) has been among the most vocal critics, the House sided with industry and added two ships to the Navy’s request for one LCS – totaling three ships for FY 2019. During last year’s budget talks, the Navy said buying three ships was the minimum sustaining rate for industry. Both shipyards in the LCS program are competing for the follow-on guided-missile frigate program and maintain that anything less than three LCSs a year before the downselect will hurt their workforce and suppliers and put them at a disadvantage for the frigate competition.

McCain’s longstanding LCS concerns aside, a SASC staffer noted that the Navy, by the end of the current fiscal year, FY 2018, will have bought 32 LCSs, which is the current total program of record. The staffer said the committee is interested in moving on to the more capable frigate instead of funding more LCSs. As a compromise for 2019, the committee included language that will require the Under Secretary of Defense for Acquisition and Sustainment to certify three things before any LCSs could be bought: one, that there is a national security requirement for LCSs to be bought in 2019; two, that there is an industrial base need for LCSs to be bought in 2019; and three, that buying additional LCSs would not exceed the allowed low-rate initial production (LRIP) quantity.

The staffer told USNI News after the background briefing that the LRIP quantity and the acquisition plan have been changed repeatedly and that changing the LRIP quantity to allow for more LCSs in 2019 wouldn’t be a burden on the Navy and DoD. The certification of national security and industrial base requirement, though, are important to the committee. If the Pentagon comes back and says industry requires just one LCS to be bought in 2019, SASC would support buying one – which is what the Navy requested for 2019. If the Pentagon certifies that industrial base needs dictate buying two or even three, like HASC wanted, then the senators would support that. If the Pentagon said there was no industrial base need at all, then the committee would support zeroing out the program ahead of the frigate transition, the staffer said.

On the Ford-class aircraft carrier program, which McCain has slammed in the past for cost-overruns and system development setbacks, the Navy in March released a request for proposal (RFP) to carrier-builder Newport News Shipbuilding for more information on how allowing a two-ship buy for ships CVN-80 and 81 would create efficiencies and cost-savings.

The Navy hopes to have the information it needs to make a decision about pursuing the two-carrier buy by late summer or early fall. Newport News Shipbuilding has already said it expects it could achieve $1.6 billion in savings by combining CVNs 80 and 81, and the Navy could see more savings beyond that in the government-furnished equipment it buys in separate contracts.

The Navy has not conclusively decided it will pursue the two-carrier buy, though, it looks to be a likely outcome. Still, the House bill is aggressive in aircraft carrier procurement, buying CVN-81 in 2019 and including a provision that carriers be procured on three-year centers going forward, instead of the current five-year gap between buying them.

A SASC staffer said the committee was silent on the issue of additional carrier spending in 2019 beyond the Navy’s request. The staffer said the Navy is still waiting for responses from industry to the RFP and hasn’t sent Congress a formal proposal to change its acquisition strategy – which SASC would consider once it receives a proposal with cost and schedule details. For now, though, the Senate committee isn’t embracing the dual-carrier buy or other acceleration measures in the absence of all the facts.

The House version of the NDAA also lays out a clear path of growth for the Virginia-class attack submarine program, setting up the Navy to go from buying two a year to adding a third boat in 2022 and 2023 and potentially in 2020 as well. A SASC staffer said the Senate committee chose to be more hands-off, instead supporting the two requested hulls in 2019 and adding an extra $250 million to support either economic order quantity procurement for future subs or initiatives to expand the submarine industrial base – supporting second- and third-tier vendors who either can’t ramp up to support growing submarine construction, or to bring in new companies where a sole-source supplier of an important component exists.

Overall, the SASC bill authorizes $23.1 billion for shipbuilding, which funds the 10 ships the Navy requested – three Arleigh Burke-class destroyers; two Virginia submarines; one LCS; one Lewis B. Puller-class expeditionary transport dock; two John Lewis-class oilers; and one towing, salvage and rescue ship. The bill also adds $1.2 billion beyond the administration’s request to support future ships, including the $250 million for the attack subs, $250 million for long lead material for the destroyer program, $650 million for advance procurement for LPD-31 or economic order quantity procurement for the upcoming San Antonio-class Flight II amphibious ships (formerly the LX(R) program, now called LPD Flight II), and $25 million to accelerate the replacement of Yard Patrol training ships at the U.S. Naval Academy.

In aviation, the bill authorizes buying 117 naval aviation aircraft, including 24 F/A-18 Super Hornets, 10 P-8A Poseidons, two KC-130J Hercules, 25 AH-1Z Cobras, eight CH-53K King Stallions, seven Marine Corps MV-22 and Navy CMV-22B Ospreys, six VH-92A Presidential Helicopters, three MQ-4 Tritons, and five E-2D Advanced Hawkeyes – which fully meets the Navy’s aviation procurement request plus adds one additional E-2D.

On the Joint Strike Fighter, the bill supports all 20 F-35B Marine Corps variants but cuts one F-35C carrier variant, allowing just eight instead of the Navy’s request for nine. The staff said one Navy and one Air Force variant were cut, with that funding being moved to support program sustainment instead of new procurement.

The bill also allows for $100 million for Marine Corps unmanned aerial vehicles. A SASC staffer said the Marine Corps has a shortfall of its Group 3 RQ-21A Blackjack capability, and its large Group 5 UAV is still early on in its development. The committee supports the Marine Corps using a fielded Air Force or Army large UAV system as an interim capability to meet operational commanders’ needs and to potentially help inform the requirements for the Group 5 UAS.

Additionally, the bill includes measures to reform the surface navy in the aftermath of last year’s four surface fleet mishaps in U.S. 7th Fleet, two of which were fatal and killed 17 sailors. The Surface Warfare Enhancement Act was introduced back in February, and 10 provisions and three pieces of report language from that act were included in SASC’s version of the NDAA. The House committee seeks to address the same surface readiness issues but in a different way. SASC calls for a clean-sheet review of the command and control structure and asks for an unclassified summary of the Navy’s the Board of Inspection and Survey (INSURV)’s reports – whereas the House wants to declassify each individual INSURV report.

The full SASC bill language is not yet available and will be released after the holiday recess. Once the full Senate passes the NDAA, the HASC and SASC will have to meet for a conference committee to work out the differences between their bills.

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Marinette shipyard has two chances to win multibillion-dollar Navy contract as LCS winds down

By David Schuyler  – Digital Producer, Milwaukee Business Journal 

May 23, 2018, 2:44pm CDT Updated May 23, 2018, 1:32pm 

The U.S. Navy shipbuilding program that has supported thousands of jobs and billions of dollars in economic impact in Wisconsin since the mid-2000s is slated to wind down with the last of 32 littoral combat ships to be ordered either this year or next.

But it’s possible that the work won’t end for the Fincantieri Marinette Marine shipyard in Marinette, which was tasked to produce half of the U.S. Navy’s LCS orders as a member of the contract team led by Lockheed Martin Corp. of Bethesda, Md. The U.S. Navy now wants another small class of combatants that could bring $10 billion worth of work and hundreds of additional jobs to Wisconsin, and the Marinette shipyard has more than one way of winning the contract.

The U.S. Navy intends to transition to a class of new frigates, called FFG(X), with the intent of procuring 20 of the ships. In order to speed deployment and keep cost down, the Navy wants existing designs adaptable to the new specifications of the program, which call for a guided-missile frigate with combat and mechanical systems suitable for a carrier strike group and independent operation.

Combined with the LCS program, the frigates would fill out the Navy’s desire for achieving and maintaining a force of 52 small surface combatants as part of the Navy’s plans for building a 355-ship fleet. 

The Navy is holding a competition for designs for the FFG(X) and in February, it selected five designs to compete for the work. Two of the five would mean more work in Marinette. 

The five finalist contractors were awarded $15 million for conceptual designs that the Navy will evaluate over the next year or so. A final request for proposal will be issued in 2019 and the contract will be awarded in 2020, according to a U.S. Naval Institute report.

Fincantieri, owner of the former Marinette Marine shipyard, won one of those contracts for its submitted design, which is essentially its FREMM frigate now in use in the Italian and French navies. Another finalist is Lockheed Martin (NYSE: LMT), which submitted its Freedom-variant littoral combat ship (LCS) parent design in response to the U.S. Navy's FFG(X) conceptual design solicitation. If either design wins, Fincantieri Marinette Marine in Marinette would essentially be the shipbuilder.

The designs from Fincantieri Marinette Marine and Lockheed Martin are competing for the FFG(X) program with designs from Austal USA, which submitted the Independence-variant LCS design, and with submissions from General Dynamics Iron Bath Works in Maine and Huntington Ingalls Industries in Virginia.

A win would be significant for Wisconsin. If Fincantieri’s design wins, the Italian shipbuilder would hire about 500 more employees in Wisconsin, while the work would retain 1,500 jobs, a company spokesman said. Fincantieri Marine Group already employs more than 2,000 workers in the United States. 

The shipyard value of the contract will be $10 billion for the 20 ships, with an initial order for 10 ships, or $5 billion, according to the Fincantieri spokesman.

Fincantieri is now touring the Italian frigate ITS Alpino along the East Coast in a demonstration of its capabilities. The FREMM-class frigate landed at Norfolk, Va., earlier this week and will venture to Baltimore, New York City, and Boston. 

"The ITS Alpino demonstrates the proven versatility and capability of the FREMM class frigate," said Vice Admiral Richard Hunt (Ret.), Fincantieri Marinette Marine's chief strategy officer. "It is lethal, survivable, designed for sailors and in service now. It provides a superior platform for the U.S. Navy FFG(X) competition and can provide great combat capability for our Navy in the near term and beyond. It will contribute to the defense of America and our allies."

Fincantieri is also a partner in Lockheed Martin’s bid, which proposes an FFG(X) based upon the the two companies’ current LCS class now being produced in Marinette. That may be significant, since in congressional background materials on the status of the LCS program dated April 5, the FFG(X) design “may or may not be based on one of the two LCS designs.” That the LCS designs produced by Lockheed Martin at Fincantieri’s Marinette shipyard — and at Austal USA’s shipyard in Alabama — are specifically mentioned suggests the suitability of basing the FFG(X) design on the LCS hull design.

It's also noteworthy that in May 2017, then-acting Secretary of the Navy Sean Stackley said the two LCS shipyards, with their mature production lines, will likely hold a cost advantage

Perhaps the primary difference between the current LCS and the future frigate being sought by the U.S. Navy will be the frigate’s ability to support Hellfire guided missiles, which are launched vertically. The Wisconsin-built LCS ships implemented that capability into later designs and Fincantieri’s FREMM class already has the capability for vertically launched missiles.

To be sure, the last orders for littoral combat ships won’t mean the Marinette shipyard will go idle. The Lockheed Martin and Fincantieri Marinette Marine team has delivered five Freedom-variant ships to the U.S. Navy to date and has eight ships in various stages of construction in Marinette, with one more in long-lead production, Lockheed Martin said in February. Still, as the ships filter through with no work replace to them, jobs will be inevitably be lost.

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